Blade Clearance Monitoring
Video and radar-vision fused clearance systems compute dynamic blade-tip-to-tower distances in real time and stream clearance values to the turbine controller at 50 Hz to prevent tower strikes.
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WIND · MONITORING · INTELLIGENCE
Sense · Monitor · Protect
Focused on intelligent monitoring and O&M tools for wind turbines — robotics, blade-clearance monitoring, non-destructive testing and smart fastening that keep wind turbines running safely and efficiently.
WHAT WE DO
Three pillars, one wind-turbine safety system.
Clearance monitoring, smart O&M tools, non-destructive testing and fastening — covering the critical safety links across a turbine's full operating life.
Smart O&M Tools
Wind lidar, offline rotor-imbalance inspection and an internal blade inspection robot — boosting energy yield, extending turbine life and lowering O&M cost.
View SolutionsNDT & Smart Fastening
3D total-focus ultrasound imaging and smart axial-force wrenches for in-service inspection and precise tightening of bolts, welds and main shafts.
Learn MoreTRACK RECORD
Technology proven in the field.
Deeply engaged in wind monitoring and O&M, our products are running across multiple wind farms, safeguarding turbines around the clock.
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Product Lines
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System Availability
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Clearance Output Rate
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Lidar Max Range
CLEARANCE
Radar-vision fused clearance covering 98% of operating weather conditions
NDT
Real-time 3D TFM imaging with 1,000,000 focus points
FASTENING
Smart axial-force wrench accurate to 3% F.S.
INSPECTION
Robotic inspection covering 70% of the blade interior
PRODUCT MATRIX
Seven product lines across the full wind-turbine safety chain.
Clearance, wind measurement, imbalance detection, blade inspection, ultrasonic NDT and smart fastening — from online monitoring to offline maintenance in one solution set.
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Blade Video Clearance Monitoring System
HZSN-VBTCMS-2000 · Computer vision computes real-time blade-tip clearance, output at 50 Hz, with rotor-imbalance assessment and clearance prediction.
Blade Radar-Vision Clearance Monitoring System
HZSN-RVBC-3000 · Video + 80 GHz mmWave fusion; 98% weather coverage; fused clearance value protects the turbine in real time.
Wind Lidar
HZSN-LASER-WM400 · Multi-range wind speed and direction up to 400 m ahead; less affected by wake; helps raise energy yield.
Rotor Imbalance Offline Detection System
HZSN-ROBD-2000 · Ground-based portable video inspection that detects blade zero-degree deviation; 6-hour self-powered operation.
Blade Internal Inspection Robot
HZBR-60Pro · Vacuum-adhesion wall-climbing robot with AI defect recognition, covering 70% of the blade interior, auto inspection reports.
Real-Time 3D TFM Phased-Array Ultrasound System
HZSN-PAUD-3DUltra · 100 fps real-time TFM imaging covering M20–M56 bolts, tower welds and main shafts.
Smart Axial-Force Bolt Wrench
HZSN-IAFW-1000 · Ultrasonic force measurement + servo-hydraulic closed loop; 3% F.S.; direct axial preload output.
DUAL MODE
Online monitoring + offline inspection — two wheels driving one closed loop.
Real-time clearance and wind monitoring in the nacelle, plus ground-based offline inspection and internal blade inspection, form a closed safety loop for the turbine.
01 · Online Monitoring
Online, Real-Time Monitoring
Clearance and wind data streamed at 50 Hz-level in real time, fed into the controller over industrial buses to trigger feathering and shutdown protection.
- Real-time video / radar-vision clearance calculation
- Feed-forward yaw control with wind lidar
- Online rotor-imbalance assessment
- Substation-level data aggregation & traceability
02 · Offline Inspection
Offline Inspection & Maintenance
Ground-based portable inspection, internal blade robot inspection, ultrasonic bolt NDT and smart tightening cover maintenance-window operations.
- Rapid ground-based rotor-imbalance inspection
- AI-vision internal blade inspection
- 3D ultrasound non-destructive testing
- Precise axial-force tightening
TOGETHER
A technology system built for wind-turbine safety.
FOR WIND FARM OPERATORS
For Wind Farm Owners
End-to-end solutions for clearance monitoring, O&M inspection and fastening services.
View Solutions FOR OEM PARTNERSFor OEMs
Controller integration over CANopen / Modbus / Profibus and joint development of turbine protection strategies.
Technical Cooperation FOR PARTNERSFor Partners
Learn about Synergy Energy's technology roadmap, product capability and project delivery experience.
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